RIX Industries Flow Downs

7/11/2017

Description:

Boeing Castings

Clause:

"Seller shall furnish the following with each shipment of castings or forgings:A. Two test bars representative of each heat lot and made from the same melt of castings supplied. Onespectrographic disc shall be representative of the entire heat or melt.B. Two test bars produced from the same heat of material as forgings supplied; test bars must have thesame percentage of reduction as the forged items supplied.C. Test bars shall be identified with the applicable Purchase Order number, material heat number, lotnumber, and alloy identification. Spectrographic discs shall also be identified.D. Test specimens shall conform to FED-STD-151, “Metal Test Methods.”E. GRAIN FLOW ANALYSIS REPORT – The Supplier shall forward with the first shipment of material, areport of grain flow analysis. The report shall be in accordance with the requirements of the forgingspecifications listed on the drawing and shall contain legible photographs of a sectioned and suitablyetched forging showing grain flow structure. An inspection report listing actual measurements of allforging dimensions must be forwarded with the laid out part to L3Harris for First Article approval.F. SHOT PEENING PROCESS CONTROL – The Supplier shall furnish with shipment of material, areport of process control and intensity value of the shot peen operation for each lot of parts processedon this Order and a witness test specimen processed with the lot. The report shall list the informationspecified in AMS-S-13165 under ""Test Records"" and ""Acquisition Requirements"". The test specimensshall be as described in the ""Quality Assurance Provisions"" section of AMS-S-13165.G. A radiographic inspection report per PS 21206, PS 23001.1 and PS 23001 (Para. 5.2 and Table 1).(Class 2B castings require only first article foundry control radiography). Heat treatment and hardnesstesting report for castings.Penetrant inspection per PS 21202 and pre penetrant etch per PS 12050.Tensile testing of test bars cast for each casting heat treated with castings. Testing shall be inaccordance with the material specification and PS 23001.H. Ultrasonic inspection report per PS 21211 Class a (for raw forging stock). Magnetic particle inspectionreport per PS 21201 Class A. Hardenability testing report in accordance with the materialspecification. Macrostructure and gain size analysis in accordance with material specification."